The Unique Features of Tungsten Carbide Punch Design and Application

In the realm of customized manufacturing, Tungsten Carbide punch manufacturers demonstrate exceptional flexibility, adeptly catering to the diverse needs of clients. They excel at creative designs tailored to specific mechanical requirements, producing punches of various shapes for efficient batch hole processing. Compared to traditional methods, such as using standard drilling machines, lathes, or milling machines that can only produce round holes with low efficiency, the application of Tungsten Carbide punches stands out. With the assistance of large punch presses, they can instantly complete the processing of hundreds of holes in less than a second, marking a significant leap in production efficiency.

Tungsten Carbide Punch: A Paragon of Efficiency, Precision, and Wear Resistance

Tungsten Carbide punches, as invaluable assistants in punch presses, effortlessly handle hole processing tasks of various shapes and types. Their outstanding wear resistance, high surface finish, and efficient processing capabilities make them leaders in the industry. In application, they closely collaborate with punch rods, punch nuts, and die holders, forming a highly efficient and stable punching system. Particularly in the hole punching operations of tower factories, Tungsten Carbide punches play an irreplaceable role. They are also known as punches, upper dies, male dies, etc., serving as indispensable metal components in punching molds, directly interacting with materials to achieve deformation and cutting.

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The Exquisite Craftsmanship of Tungsten Carbide Punch Mold Manufacturing

In the mold manufacturing process of Tungsten Carbide punches, the following key steps cannot be overlooked:

1. Base Mold Preparation: Evenly apply a thin and appropriate layer of red lead (ensuring the correct concentration), to facilitate subsequent inspection.
2. Moderate Tapping: Use a copper rod to gently tap the central part of the mold core, adjusting the force according to the mold size for optimal contact.
3. Precise Measurement: Avoid relying solely on the red lead’s penetration; utilize a height gauge to accurately measure the parallelism of the mold core, ensuring the mold’s precision remains unaffected.
4. Prioritize Critical Areas: For areas where the red lead adheres tightly, appears as black spots, or is difficult to detect, prioritize grinding.
5. Control of Mating Fit: Ensure that the mating fit rate of the red lead between the upper and lower Tungsten Carbide punches is above 85%, guaranteeing a tight fit.
6. Pre-Grinding Treatment: Before mounting on the machine, pre-grind approximately 70%-80% of the diameter based on the material thickness, preparing for subsequent precise processing.
7. Final Finishing: Perform fine adjustments on the base mold, such as stone pushing and sanding, to ensure optimal surface finish and accuracy.

Through these exquisite craftsmanship processes, Tungsten Carbide punches not only showcase their advantages as efficient processing tools but also reflect the profound expertise and professional skills in the field of mold manufacturing.